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How many trips a week: setting delivery frequency from depot to store
18 August 2022
How many trips a week: setting delivery frequency from depot to store

Three limits set trip frequency: shelf life left at delivery, the store's cold storage volume and its rate of sale. A small calculation shows how many trips a week each store needs.

Transport and routing
How many kilowatts does a cold store consume?
16 August 2022
How many kilowatts does a cold store consume?

Consumption comes from heat load: wall transfer, product, doors, internal loads and defrost are added up and divided by the refrigeration efficiency (COP). Step by step with a worked example.

Warehouse and dispatch
EPS box dimensions and choosing a litre size
14 August 2022
EPS box dimensions and choosing a litre size

Litres are the inner volume; the choice runs from outside in. First a base that fits the 1200 x 800 mm Euro pallet layer, then wall thickness and the litres that remain.

Single-use packaging
What affects the cost per square metre of a cold store?
13 August 2022
What affects the cost per square metre of a cold store?

A worked example shows how to read a price per square metre through its denominator, external surface and panel thickness.

Warehouse and dispatch
Refrigerated trailer dimensions and the stacking plan
24 July 2022
Refrigerated trailer dimensions and the stacking plan

A refrigerated trailer's internal size is smaller than its outside; at 13.4 m internal length the count comes to 33 pallets. The stacking plan is built on net internal size, air clearance and axle distribution.

Vehicle bodywork hardware
Choosing crates for fresh produce
20 June 2022
Choosing crates for fresh produce

Harvested produce respires and gives off heat and water vapour. In choosing a crate, airflow comes first, then stacking, cleaning and the empty return.

Containers and equipment
Measure eutectic plate preparation against the trip schedule
16 June 2022
Measure eutectic plate preparation against the trip schedule

Do not decide on a separate cabinet from trip count alone. Record model preparation time, freezer load and time between trips.

Eutectics and insulation
Measure order-picking wait by product
14 June 2022
Measure order-picking wait by product

Record time from cold storage to vehicle. Find where your process runs long by product, pack type and staging temperature.

Warehouse and dispatch
Temperature mapping in a pharmaceutical warehouse
11 June 2022
Temperature mapping in a pharmaceutical warehouse

A warehouse at ambient temperature needs at least 7 days of logging, a cold room 24-72 hours, and sensors on a 5-10 metre grid: the numbers behind a mapping study and how its result sets sensor placement.

Pharmaceutical cold chain
How to measure and reduce EPS packaging breakage on a dock
9 June 2022
How to measure and reduce EPS packaging breakage on a dock

Do not bury breakage and cleanup in general overhead. Log damaged boxes, recovered fragments and cleanup time by incident.

Single-use packaging
How many containers fit a pallet? Calculate from dimensions
30 May 2022
How many containers fit a pallet? Calculate from dimensions

Catalogue volume does not show pallet efficiency. Add footprint, orientation, vehicle height and safe stacking limits to the plan.

Containers and equipment
The cold chain in pharmaceutical wholesaler rules
8 May 2022
The cold chain in pharmaceutical wholesaler rules

On the wholesaler side the rules gather under three headings: suitable conditions, measured conditions, documented conditions. Two of the three are of no use without the third.

Pharmaceutical cold chain
Three measurements for cold-chain decisions
3 May 2022
Three measurements for cold-chain decisions

Preloading product measurement, door-event duration and thermal records are read together; none alone decides safety or release.

Measurement and traceability
Room-temperature medicines: 15-25 °C is a band too
25 April 2022
Room-temperature medicines: 15-25 °C is a band too

Room temperature for a medicine means showing by record that it stayed in the 15-25 °C band. Mapping and a well-placed logger find the spot where the band is breached.

Pharmaceutical cold chain
Where does cold-chain transfer risk build up?
22 April 2022
Where does cold-chain transfer risk build up?

Link depot exit, dock, vehicle and handover in one shipment record. Make waiting and monitoring gaps visible.

Transport and routing
Temperature in infusion solutions
21 April 2022
Temperature in infusion solutions

Infusion solutions are not fridge products, but they have a limit in both directions: product information, the USP table and the volume of ice show what to record, and at which temperature.

Pharmaceutical cold chain