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How long does blast freezing take?
13 February 2022
How long does blast freezing take?

Blast freezing is expected to take product core from +70 °C to -18 °C in at most 240 minutes; the real time is set by the thickest piece, packaging and load arrangement.

Food quality and shelf life
Trace a warm-product complaint with a timeline
9 February 2022
Trace a warm-product complaint with a timeline

Do not assign a complaint to one person or item of equipment. Put lot, method, time and handover records on a single timeline.

Measurement and traceability
What blast freezing is and how it differs from normal freezing
7 February 2022
What blast freezing is and how it differs from normal freezing

Blast freezing takes product quickly through the crystal zone between -1 and -4 °C. Ice crystals stay small and the product loses less water on thawing.

Food quality and shelf life
How to prepare a cold store operating guide
6 February 2022
How to prepare a cold store operating guide

An operating guide should state what staff measure, which limits they follow, and whom to notify when conditions move out of range.

Warehouse and dispatch
GCCA 2020: 719 million m³ reported cold storage capacity
2 February 2022
GCCA 2020: 719 million m³ reported cold storage capacity

Global warehouse volume is not your product capacity. Check the report scope, then calculate usable space and stock duration from local data.

Warehouse and dispatch
How a warehouse temperature log is filled in
22 January 2022
How a warehouse temperature log is filled in

Each reading is one line: time, point code, instrument, reading, event note, action on a deviation and who took it. Point codes come from the warmest and coldest spots found by mapping.

Measurement and traceability
Specification for a cold storage room
12 January 2022
Specification for a cold storage room

A specification usually gives volume and temperature, but the product entry temperature and the pull-down time are often missing. Below, the cooling power for an example load of 1,000 kg is worked out.

Regulations and standards
Ship from store: picking and handing off chilled orders
11 January 2022
Ship from store: picking and handing off chilled orders

Measure stock, picking and courier-wait steps for store orders. Record where chilled items are held from final check through handoff.

Retail operations
How to organise product flow in a store backroom
30 December 2021
How to organise product flow in a store backroom

Separate goods-in from shelf replenishment with visible zones. Track lot, date and location to see search time and waiting.

Retail operations
Cross-docking: the time a cold load spends on the dock
23 December 2021
Cross-docking: the time a cold load spends on the dock

Cross-docking cuts stock cost, but a cold load waits in the transfer area. Appointments, loading order, the area's temperature and a record of the wait manage the risk.

Transport and routing
How to manage delivery appointments and dock waiting
17 December 2021
How to manage delivery appointments and dock waiting

Do not manage a dock delay using assumptions about product temperature or responsibility. Keep appointment, arrival, receipt, and reading times in one log.

Warehouse and dispatch
Use stock age to plan chilled-shelf replenishment
7 December 2021
Use stock age to plan chilled-shelf replenishment

Track shelf availability alongside stock age and sales rate. Compare saleable stock with expected demand until the next delivery.

Retail operations
Hauling air: dead volume and utilisation
22 November 2021
Hauling air: dead volume and utilisation

Every cubic metre you move in a cold load has a price, full or not. Here is where dead volume forms and how two ratios measure it.

Warehouse and dispatch
How to check stacking and airflow
5 November 2021
How to check stacking and airflow

Air paths, stacking and equipment must be checked together. A road trailer, reefer container and cold store do not share one clearance rule.

Warehouse and dispatch
Goods-in checks: writing down what you will measure before it arrives
21 October 2021
Goods-in checks: writing down what you will measure before it arrives

Write down at order stage what will be measured at receipt and at what value a load is rejected. For frozen product the Codex order is visual check, records, non-destructive measurement, then destructive measurement if needed.

Warehouse and dispatch
How to plan the return load from stores to depot
20 September 2021
How to plan the return load from stores to depot

Track empty containers, returns and pallets separately on the return run. Keep quantity, condition, recipient and next action in one record.

Warehouse and dispatch